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Illustrative Production Data Case Study

Component and Supplier Record Migration

Legacy material files used inconsistent part descriptions, revision references and supplier identities across plants. For the Component and Supplier Record Migration in Germany workload, channel teams had to compare supplier sources manually, slowing publication and increasing the risk of inconsistent product records.

Component and Supplier Record Migration — Manufacturing case study visual
Project
Component and Supplier Record Migration
Volume
64,200 component, supplier and plant relationship records — completed in 8 weeks
Client Role
Master Data Programme Manager
Industry
Manufacturing
Country
Germany
Delivery Model
Critical-parts pilot, plant-by-plant releases and final cross-plant duplicate review
Client Details

The operating environment behind the request

An industrial manufacturer preparing legacy master data for ERP migration.

The primary client-side owner was the Master Data Programme Manager. That role coordinated source access, destination rules, reviewer availability and acceptance of each delivery. SDES would provide controlled production capacity; the client would retain authority over the business meaning of the records.

Project Details

What needed to change

Problem: Legacy material files used inconsistent part descriptions, revision references and supplier identities across plants. For the Component and Supplier Record Migration in Germany workload, channel teams had to compare supplier sources manually, slowing publication and increasing the risk of inconsistent product records.

Required solution: Approved part numbers, plant codes and supplier IDs controlled migration, with engineering equivalence and obsolete-status decisions excluded. Within the Component and Supplier Record Migration in Germany workflow, the team preserved supplier provenance and applied approved mappings only where the source supported the destination value.

Planned outcome: The manufacturer received a structured import file and traceable queues for revision, supplier and classification conflicts. As a result of the Component and Supplier Record Migration in Germany workflow, the client gained a repeatable catalog workflow in which ready records and supplier questions were clearly separated.

Volume and Source Profile

Workload measured by records, relationships and source variation

The completed scope covered 64,200 component, supplier and plant relationship records — completed in 8 weeks. Effort also reflected field count, document readability, relationship complexity, exception frequency and destination validation.

Source material

  • Bills of material
  • part masters
  • supplier files
  • plant spreadsheets and revision tables

Core fields and relationships

  • Part number
  • description
  • revision
  • plant
  • supplier ID
  • unit
  • material group and source system
Process

A controlled route from representative sample to accepted delivery

Scope

Confirm the destination and authority

The client defines required fields, accepted formats, controlling sources and decisions that must be escalated. The operating guide records those boundaries before entry begins.

Profile

Measure variation inside the volume

The review covered the stated volume of 64,200 component, supplier and plant relationship records — completed in 8 weeks, including ordinary records, incomplete sources and difficult relationships.

Pilot

Test the rules on real exceptions

The pilot uses Bills of material, part masters, supplier files, plant spreadsheets and revision tables. Questions are returned with exact record and source references so approved answers can enter the production guide.

Produce

Release controlled batches

Critical-parts pilot, plant-by-plant releases and final cross-plant duplicate review. Completed, held, excluded and rejected items remain distinguishable throughout production.

Review

Check fields by operational consequence

Part-number integrity, revision alignment, unit consistency, supplier identity and plant relationship receive focused checks. Unsupported assumptions do not enter the clean output merely to complete a record.

Reconcile

Account for every received source

Batch totals, exception counts and source manifests are compared before final release. The handoff identifies what was delivered, held and returned for client direction.

Quality and Access Controls

Checks designed around the risk in this dataset

The review focus would cover Part-number integrity, revision alignment, unit consistency, supplier identity and plant relationship. Sampling depth and second-pass review would be agreed according to field significance and source quality rather than advertised as an unsupported universal accuracy percentage.

Commercial terms and engineering drawings were excluded where they were not necessary for field mapping.

Responsibility Boundary

What remains with the client

Engineering and procurement approved equivalence, obsolescence, sourcing and material classification.

Master Data Programme Manager or another authorised owner would resolve exceptions that change meaning, identity, status, classification or commercial treatment. SDES would document the question and apply only the approved resolution.

Delivery Details

Separate clean production from items requiring judgement

The handoff would follow the destination structure and preserve enough source information for review and recovery. Delivery timing would follow Critical-parts pilot, plant-by-plant releases and final cross-plant duplicate review.

ERP import tables

supplier-part relationship file

revision-conflict register and plant reconciliation

Acceptance and change control

The client would validate the pilot before scale and review each scheduled release. Rejections caused by entry error would be corrected against the approved guide. New rules, changed destination fields or newly supplied sources would be recorded as controlled changes so earlier batches were not silently processed under later assumptions.

Client Feedback

Review perspective after the handoff

5.0/5

The work on Component and Supplier Record Migration gave our team a dependable handoff. Confirmed records were ready for operational use, while uncertain items came back with clear source references. Our reviewers could focus on the decisions that required internal ownership instead of rechecking the full dataset. Wonderful job by the SDES team; the completed output was exceptional.